The Use of Encoders in CNC Machining

To understand how important CNC machining is, consider the vast quantity of things made of metal. For all the parts and components required to build and assemble them, industries turn to manufacturers for this service. But to ensure the machines yield accurate and consistent results, they’re calibrated and analyzed using a magnetic rotary encoder.

As for calibration, this allows technicians to diagnose and remedy errors. In particular, functions that differ from the machine manufacturer’s specifications. They also use encoders that capture measurements. In some cases, technicians choose a magnetic rotary encoder for CNC machining. However, most prefer optical rotary encoders because they provide better \information about speed and accuracy.

The Value of Optical Rotary Encoders

Compared to other manufacturing processes used to make metal parts and components, CNC machining is unique. For this machine to perform and make stellar products, it depends on accuracy, speed, and repeatability. Thus, the best manufacturers buy a rotary encoder from a trusted source. It guarantees that finished products meet the customers’ criteria.

After all, metalworking is competitive. With an increased demand for superior yet cost-effective products, manufacturers have to make smart decisions. Without maintaining CNC machines using calibration, a magnetic rotary encoder, or one of the best optical rotary encoders, they’ll struggle to stand out.

When manufacturing companies choose to buy a rotary encoder, everyone comes out a winner. Starting with the manufacturer, it typically sees an increase in business. Then there’s the customer that orders the metal parts and components. With CNC machining, they get outstanding products at an affordable price. However, even the end-user benefits.

For example, say an automaker needs thousands of parts for the same vehicle make and model. That means they must be identical. Then the automaker needs the parts quickly to ensure the vehicles roll off the assembly line on schedule. So it utilizes CNC machining services.

The outcome is that the machines checked with optical rotary encoders provide accuracy, speed, and repeatability. As a result, the automaker meets every goal.

For CNC machining, servo motors transfer information to the machine. That information is what the machine uses to create metal parts and components. Optical rotary encoders ensure these motors perform with extreme accuracy and resolution.

Summing It Up

The machines checked with optical rotary encoders offer enhanced accuracy, reliability, and speed. That’s why so many manufacturing companies take advantage of this measurement technology. It can recognize and communicate the position and speed of the machine’s moving components, which makes all the difference in the world.

When you want to buy a rotary encoder for your operations, contact us at Maintenance Diagnostic Systems, Inc. (MDS). We provide our customers with cutting-edge solutions that give them a competitive advantage.